History Of The Custom T-Shirts
Custom T-Shirts Have Come A Long Way Baby!
Custom t-shirts began during WWI when American troops noticed European soldiers wearing a comfortable
and lightweight cotton t-shirt during the hot and humid European summer days. Compared to the wool uniforms that
the American soldiers wore, these custom t-shirts were cooler and more comfortable and they quickly caught on
with the Americans.
Custom t-shirts were always inexpensive, in style and could make any fashion statement you wanted. You could
always count on seeing James Dean or The Fonz sporting a white T with rolled-up sleeves. It was the look of "cool"
back then. And a sign of rebellious youth.
Many industry insiders believe the t-shirt started out as women's underwear. When Russell Manufacturing
Company incorporated 104 years ago in 1902, the first finished product was ladies' undershirt, or summerweight vest.
With eight knitting machines and twelve sewing machines, the mill's beginning capacity was 150 garments daily.
By 1925, long underwear, sweaters, athletic shirts and ladies' bloomers were added to the production of ladies' vests,
making a more complete product line from Russell.
With the opening of a full-scale bleachery & finishing plant in 1932, Russell became one of the few textile facilities
of its size in the world to have a completely vertical operation, including team apparel. This was the beginning of the Russell Athletic division's cutting and sewing operations.
In the 1930s, the A-shirt, featuring a deep neck with no sleeves and over-the-shoulder straps, was well liked.
And, short-sleeved cotton custom t-shirts with high necks were popular for men in the 30s, thanks to Hanes and Sears
Roebuck. However, this was a tshirt not to be seen. Although Clark Gable revealed a bare chest in "It Happened One
Night," (1934) custom t-shirts remained as an undergarment to be worn under a proper dress shirt or work shirt.
In the late 30s, Sears introduced the 'gob' custom t-shirt for sailors costing .24 each. The marines followed suit with
a sage green camouflage shirt that was appropriate for under or outerwear. In 1944, survey results of enlisted army
recruits revealed men preferred sleeves over sleeveless because of the absorption under the arms, and a better
appearance.
The industry changed forever as WWII brought about the first printed custom t-shirts. The Smithsonian Institute boasts
the oldest printed custom t-shirt on record, imprinted with the phrase "Dew-IT with Dewey" from New York Governor
Thomas E. Dewey's 1948 presidential campaign.
Americans were shocked when celebrities revealed their underwear on the big screen and on national TV. In the early
1950s, Marlon Brando launched the plain white t-shirt into cult status as 'outerwear-sexy' when his buff pecs and abs
were revealed in A Streetcar Named Desire (1951).
By the mid 1950s, the T-shirt gave way to its rebellious rock-n-roll roots when James Dean donned a white one under
a leather jacket in Rebel Without a Cause. Elvis Presley also helped launch the tee. During his military service, he
appeared in publicity shots wearing custom t-shirts and later wore them in movies and on stage. The military seized the
opportunity to use the shirt as a 'billboard' when it began stenciling rank and company on custom t shirts.
However t-shirts were still portrayed as a men's garment until Walt Disney offered simple designs on custom t-shirts and souvenirs.
When tie dying and screenprinting soared in popularity in the 60s, the tee became one of
the easiest and cheapest forms of clothing to buy and dye. Silk screens of flowers, peace signs, and message board for
personal feelings, views and opinions. From "what's your sign?" to "have a nice day," the custom t shirt endorsed
statements embedded in America's culture at that time.
During the late 60s and 70s, bands realized they could make a significant amount of money selling shirts with their
names. Then professional sports caught on and the industry changed again. The new cotton and polyester blend also
helped broaden the views of custom t-shirts - a wrinkle-free, soft, durable garment for everyday outerwear.
Even as late as the 1980s, custom t-shirts were controversial. Adding to the popularity of the custom t-shirt as a garment
of defiance occurred in 1986. Political custom t-shirts in South Africa were banned as the struggle against apartheid
increased.
Today's custom t-shirts continue to evolve with new styles, colors, piques, knits and new synthetic fabrics.They are
more fashionable than ever and can be made to look casual or dressy. The trend in custom tshirts is that they are becoming
smaller, with a more tailored fit - particularly for women. Custom t-shirts are showing up in corporate boardrooms
and on the golf course.
Today's custom t-shirt still represents a symbol for the wearer. It's become an American tradition for runners who finish
the road race to receive the obligatory race custom tshirt. T-shirts signify patriotism, display one's attitudes, feelings,
product loyalty and political beliefs. Used by colleges, corporations, retailers, sports teams, civic groups, little leagues,
school groups and bands, the custom t-shirt is a walking billboard for whatever product is being sold. T-shirts can be
worn as underwear, pajamas and workout clothing. And many women have replaced the traditional blouse under a
suit jacket with a nice custom tshirt, indicating that t-shirts are becoming more acceptable in the workplace.
"Register here and win a free custom t-shirt" can be heard at sporting events, carnivals, school registrations, malls,
conventions, hotels and concerts. Custom t-shirts are everywhere. Just ask your neighbors and friends how many t-shirts
they own. The numbers are staggering.
With the mainstreaming of casual wear in the corporate environment, high quality custom t-shirts are rising in popularity.
As the custom t-shirt continues to grow in popularity, so will the demand for a premium 100% cotton custom t-shirt.
Other interesting custom t-shirt factoids from a consumer study of T-shirts commissioned by JERZEES:
62% of Americans owned more than 10 custom t-shirts, totaling approximately 1.5 billion in closets across the country.
70% of men and 54% of women have more than 10 tees.
White is the favorite color among 34% of the respondents.
97% of those surveyed have a favorite tee they would never part with;
Comfort is the number one reason Americans love custom t-shirts, followed by a
'Pleasant memory' of a person, place or occasion.
It's clear Americans love their custom t-shirts. And since anything can be printed on them, tees will continue to be an
everlasting mode of expression.

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